Process Automation
Training Kit
Industrial Process Automation Trainer
The Process Automation Training Kit is an industry-oriented platform that provides hands-on training in real-world industrial process control, bridging theoretical concepts with actual plant operations through live, continuous process systems.
Built with industrial-grade tanks, pumps, control valves, transmitters, and sensors, the system replicates a small-scale process plant and covers the four core process variables: Level, Flow, Temperature, and Pressure. It supports On/Off and PID control, along with interlocks, feedforward logic, and disturbance handling, enabling learners to observe real process behavior and control dynamics.
Powered by Siemens S7-1500 PLC and Siemens MTP 700 Unified HMI, the kit delivers industry-relevant exposure to PLC, HMI, and SCADA-based automation, aligned with modern process industries and Industry 4.0 requirements.
Industrial Process Control Architecture
- Replicates a real industrial process plant using tanks, pumps, pipelines, and control valves
- Provides hands-on exposure to continuous process control systems
Comprehensive Process Variable Coverage
Includes Level, Flow, Temperature, and Pressure control modules
Enables complete understanding of core process automation principles
Multiple Control Strategies
Supports On/Off (two-position) control and closed-loop PID control
Allows implementation of interlocks, permissive logic, feedforward control, and disturbance handling
Real-Time Closed-Loop Operation
Live process feedback from industrial sensors
Enables observation of actual system response and process dynamics
Industrial Instrumentation & Actuation
- Uses industrial-grade transmitters for level, flow, temperature, and pressure
- Pneumatic diaphragm-actuated control valves for precise process regulation
PLC-Based Control Platform
- Powered by Siemens S7-1500 PLC for industrial-grade control execution
- Supports PID tuning, logic development, and real-time diagnostics
HMI & SCADA Integration
- Real-time visualization of process variables, alarms, and trends
- Enables operator interaction, setpoint adjustment, and process supervision
Training-Oriented & Safe Design
Modular construction suitable for repeated experimentation
Designed for academic, training, and skill development environments
Industry 4.0–Aligned Learning Platform
Mirrors automation practices used in modern process industries
Prepares learners for real-world industrial process automation roles
Process Automation Training Kit
Industry Applications
Engineering Universities
Advanced process automation lab training.
Polytechnic Institutes
Hands-on level, flow, and temperature control.
Corporate Training
Process control upskilling for engineers.
Manufacturing Facilities
Operator training and system understanding.
Learning Outcomes
Building Skills for the Future
At Hytech Automation, we shape future engineers and technicians through hands-on learning. Our training systems integrate CNC, robotics, automation, and IoT with structured pathways, preparing students to confidently tackle real-world industrial challenges.
Integration with Hytech Training Pathway
Process Fundamentals
Understand basic industrial processes, sensors & control elements used in process plants.
Process Control Logic
Learn On/Off and PID control strategies by configuring real-time process loops and disturbances.
PLC–HMI Integration
Program PLC logic and visualize live process variables, alarms, and trends on HMI screens.
Industry Simulation
Operate and analyze continuous process systems under real industrial scenarios and conditions.