Computer Integrated Manufacturing System
Industry 4.0 Enabled Manufacturing Training System
The Hytech Automation Computer Integrated Manufacturing (CIM) System is an advanced Industry 4.0 training and production ecosystem that integrates real CNC machining, robotics, ASRS, vision inspection, mechatronics-based assembly, IIoT, SCADA, MES, and digital twin technologies into one unified factory.
Designed to replicate a fully automated industrial shop floor, the CIM system consists of multiple interconnected stations that can operate individually for learning or in integrated mode as a complete automated manufacturing line. Each station—except the CNC machines and robot gantry—is equipped with a Siemens S7-1200 PLC and KTP-700 HMI, allowing users to program, operate, and test each module independently.
The entire system is controlled centrally through a Siemens S7-1500 PLC, WinCC SCADA, and Siemens Technomatrix, MES, giving learners hands-on experience with modern digital manufacturing practices. Complete IIoT integration allows remote commissioning, remote operation, cloud dashboards, and real-time data acquisition for AI/ML-based analytics.
CNC Turning & Milling Machines
- Controller: Both machines are industrial units equipped with the Siemens 828D Controller.
- Process: Both are capable of actual machining of mild steel and feature automated components (e.g., hydraulic chuck, automatic turret/tool changer).
- Integration: All control points can be monitored and controlled from the CCU via Profinet.
Automated Storage and Retrieval System (ASRS)
- Function: An automated station for storing and retrieving jobs commanded from the central control.
- Advanced Motion: Uses three axes (X, Y, Z) coupled with magnetic scales for high-accuracy positioning (Accuracy: $0.010mm$).
- Motorization: Powered by 750 Watt AC Servo Motors on all three axes.
Industrial Articulated Robot with Gantry Axis
- Transfer: A minimum 8KG payload robot used for job transfer between all stations and machine tending.
- 7th Axis: The robot is mounted on a Robot Transfer Unit (RTU), which is a linear axis with 4 meters of travel, effectively giving the robot an 8-meter linear reach. This 7th axis is controlled from the CCU.
- Tool Changer: Equipped with an Automatic Robotic Tool Changer with Profinet communication to handle jobs of varying shapes (round/rectangular).
Specialized Assembly & Inspection Stations
- Pneumatic Press Assembly Station: Carries out automated assembly of four different parts using pneumatically and electrically actuated processes, including bearing dispensing.
- Vision Inspection Station: Features a Smart Vision system mounted on a single-axis robot with a linear slide for inspection of jobs before assembly.
- Automatic Bolt Assembly Station: Performs bolt assembly using a DC Nut Runner mounted on an interpolated servo slide and an Automatic Bolt Feeder.
Computer Integrated
Industry Applications
Engineering Universities
Advanced automation learning modules.
Polytechnic Institutes
Hands-on industrial integration practice.
Corporate Training Centers
Employee upskilling in smart manufacturing.
Research Laboratories
Process testing and innovation platform.
Learning Outcomes
Building Skills for the Future
At Hytech Automation, we shape future engineers and technicians through hands-on learning. Our training systems integrate CNC, robotics, automation, and IoT with structured pathways, preparing students to confidently tackle real-world industrial challenges.
Integration with Hytech Training Pathway
Mechatronics Fundamentals
Learn PLC, HMI, and sensor integration for industrial automation basics.
Applied Mechatronics
Master servo control, motion systems, and IIoT-based real-time monitoring.
CNC Maintenance Training
Gain expertise in commissioning, calibration, and troubleshooting CNC systems.
Smart Factory Integration
Experience digital twin, SCADA, and fully automated Industry 4.0 environments.