RFID-Driven Automated Bottling & Capping System
Smart training system simulating RFID-based automated bottling, filling, and capping operations.
Advanced Industrial Automation Training
The RFID-Driven Automated Bottling & Capping System is an industry-oriented training platform that simulates a complete intelligent bottling line used in modern packaging and manufacturing industries. It integrates discrete automation, motion control, sensors, pneumatics, PLC logic, and Industry 4.0 concepts into a single, hands-on learning system.
The system demonstrates the full bottle lifecycle—from sorting and RFID-based recipe selection to precise filling, verification, capping, and final discharge—all coordinated through an industrial PLC to replicate real smart bottling plants.
Powered by Siemens S7-1200 PLC and Siemens MTP 700 Unified HMI, with PLC–HMI–SCADA and Digital Twin integration, the training cell enables learners to develop control logic, visualize live processes, and gain practical skills in sequencing, traceability, accuracy, and fault handling, aligned with Industry 4.0 and smart manufacturing practices.
Complete Automated Bottling Line Simulation
- Covers sorting, identification, filling, transfer, clamping, capping, and storage operations
- Replicates real industrial bottling and packaging workflows
Sensor-Based Material Identification & Sorting
- Color sensor–based ball sorting using servo-controlled diverter
- Demonstrates discrete event control and intelligent routing
RFID-Based Recipe-Driven Filling
- Bottle-level identification using RFID
Customized filling recipes executed automatically by PLC logic
Servo & Motion Control Integration
- Servo-driven rotary indexing table for precise bottle positioning
Coordinated motion control for filling, transfer, and capping
Pneumatic Automation & Actuation
- Pneumatic stoppers, pushers, clamps, cylinders, vane motors, and vacuum grippers
Demonstrates industrial pneumatic sequencing and interlocking
Sensor-Based Verification & Safety Interlocking
- Photoelectric, capacitive, inductive, and counting sensors for feedback and validation
Prevents underfill, overfill, misalignment, and incorrect operations
Capping & Final Assembly Automation
- Automated cap feeding, pick-and-place, and torque application
- Z-axis and rotary actuator–based capping mechanism
End-of-Line Discharge & Storage Handling
- Conveyor-based discharge with 90° transfer mechanism
- Demonstrates efficient material flow and throughput control
Automated Bottling & Capping
System Industry Applications
Engineering Universities
Advanced process automation lab training.
Polytechnic Institutes
Hands-on level, flow, temperature control.
Corporate Training
Process control upskilling for engineers.
Manufacturing Facilities
Process monitoring and system optimization.
Learning Outcomes
Building Skills for the Future
At Hytech Automation, we shape future engineers and technicians through hands-on learning. Our training systems integrate CNC, robotics, automation, and IoT with structured pathways, preparing students to confidently tackle real-world industrial challenges.
Integration with Hytech Training Pathway
Mechatronics Fundamentals
Learn sensors, pneumatics, conveyors, and basic PLC logic used in automated bottling systems.
Applied Mechatronics
Implement servo control, RFID identification, sequencing, and real-time motion coordination.
Automated Bottling & Capping System
Develop complex PLC programs and HMI screens for filling, capping, alarms, and diagnostics.
Smart Factory Integration
Experience Digital Twin, SCADA, traceability, and Industry 4.0–ready bottling automation workflows.